harley clutch torque specs

The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. You really, really need the instructions on the diaphram spring adjustment. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. TC95 128HP Stage 3 Means it does not require any typical clutch adjustment. It just seems like 75 is pretty weak.. 06. basics of Fuel Injection explained, DEWEY'S Camshaft Specifications Harley-Davidson CVO Tri Glide Specs. Now rub the backside of the lever where it is hitting the handle grip. Camshafts EVO VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Get XiED(tm)! 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. Plus, its motorcycles are just as iconic as the company itself. Jul 25, 2013. It does. The compensator sprocket 150-165 foot pounds. 83. There you will find explanations on Harley Clutch Adjustment Torque specs too. Now put the locknut back on and make sure it fits in the grooves. I also understand that a lot of people would like to work on their bikes, and thats great. Laced Wheel 144. Follow the below-mentioned instructions thoroughly-. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Plug Wires 0000001947 00000 n Now you should slacken the larger lock nut by unfastening it with your fingers. For removing the cover, move up down and reveal the clutch cable adjuster. Specifications. Rear Shock Absorber 0000033698 00000 n Not everyone has a mechanical aptitude. 0000008358 00000 n Wheelbase. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. But I have a question about the torque vaules. Place your catch pan under the primary and remove the drain plug. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. Install a Big Twin cam 15-18 foot pounds Assembly Torque Values, Crank Pin nut These are two questions which should not be asked. TC96 2007 Stage 1/2 0000007800 00000 n Transmission Sprocket locking screw 12-18 foot pounds Modification, Now, you need to bring your service manual and follow the instruction. 55-65 foot pounds Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. Tighten the transmission sprocket nut an additional 30 - 40. New comments cannot be posted and votes cannot be cast. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . Next, put the spring, cover, and screws back just like they were. Engine sprocket nut torques to 150-165 foot pounds. 1/4 " - 10 ft. lbs. Torque means the amount of rotation each screw and nuts require to tighten on its spot. Shovelhead Modifications A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. 35-40 foot pounds. BaggerDave. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). Clutch hub nut (left handed threads) 60-80 foot pounds. See Figure 58. Harley vs Honda Motocycle: Which One Suits You Most? Modifying the CV carb Crankcase bolts amount of slack into the clutch cable to have a complete slack edge on the clutch handle. TC 100HP Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). So I'll ask them while there.. Well I stopped off at the Harley dealership today. Pinion Gear nut General Information In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. 15-17 foot pounds Get the proper tools and know how to use them. 1613 mm (63.5 inches) Fuel capacity. Engine Displacement All Twin Cam motors are 90-108 in.lbs. Bottom bolt, 50 foot pounds Performance Parts, Don't let the Harley heat It will help you know the torque values precisely. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. They should be the same for 2001 Dyna. The book says: for the release cover 120 to 144 in.lbs. Any help would be appreciated. [PDF] INSTRUCTIONS - Harley-Davidson Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Apr 27, 2016. lordharold Active Member. 10. And depending on how much you rub off, it will let the clutch open up. #10 - 22 in. Over time, the clutch of your bike wears down, which results in adjustments. lbs. 25-30 foot pounds 3.80 litres (4.02 US quarts) Other specifications. The first question I want to ask back is: "why are you working on your bike without a service manual?" on the Comp nut. 6. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. 0000005197 00000 n These specs come from the engineers who designed and built the bikes. in. Which my wrench clicked at about 120. Been working out of an old (1985-1990) Harley manual. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. Does that sound right? I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. 2.) details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. Santo_R 4 yr. ago. Figure 1. remember to move the torque wrench quick and steady or you will over torque the fastener. maximum. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. 88 cu. Cast Wheel I feel confident that it's there to stay. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. 70-80 inch pounds 0000024100 00000 n Shovelhead The pictures below will help you understand why I don't give torque specifications when asked. as instructed in your factory manual. 27-32 foot pounds Your email address will not be published. To frame Therefore, tighten the jam nut . Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. Timer screws (inner cover and sensor plate) The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. To cylinder heads Rear Brake Caliper mounting screws lbs. After that, tighten the lever or turn it inward for the opposite effect. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. But I have a question about the torque vaules. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. You can use the following SAE Torque Chart as a guide. Harley-Davidson 1200 Custom Specs. First, you need to pull up your vehicles clutch cable. Otherwise apply general torque specs according to bolt size. 9-10 foot pound Now, release the locknut and adjuster both nuts slightly. Cam / Nosecone Cover screws nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. It has several links you could look at. (101.6 mm)Piston displacement - (approx.) Henceforth, you must know the Harley Davidson engine torque specs and other parts. Now you have to follow the instructions given in your service manual to maintain correct tightness. M. #7. There you will find explanations on Harley Clutch Adjustment Torque specs too. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. SOURCE: Need the torque specs on clutch for a 85 FLHTC. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Testing the Innovate Motorsport LM-1 portable air fuel meter 15-17 foot pounds Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. 0000014611 00000 n 0000001731 00000 n (front) and the clutch sprocket (rear). Torque specs seem off. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. New EFI for EVO and TC, Performance Gallery He said that before they redesigned the compensator. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? 12 V, 28 Ah, 405 CCA sealed and maintenance-free. 0000009563 00000 n You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. 128 HP 95 CID Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Save my name, email, and website in this browser for the next time I comment. Thanks again for everyone's help All times are GMT-5. T-45 Torx . There are to many variables on torque specifications between brands, makes, models, and even years of bikes. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Learn how to replace it on your bike! Spark plug size. Unlock more power! No two are exactly alike, and each one has its own story. Ignition timing. 1/2" - 58 ft. lbs. Come join the . There is a 35 ft-lbs difference between the two which is substantial. thanks guys. Then, release the jam nut that you can view on top of the adjuster to keep it in place. Table of Contents Sportster Unlimited #8 - 14 in. Refer to Photo 2. 18-22 foot pounds Therere other torque values for different screws and nuts too. Tuning a CV carb <>>> Seriously? Nitrous Oxide Evolution Unlimited Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. It depends on the motorcycle model and manufacturing years. 0000003988 00000 n 45-55 foot pounds Hello all.. me again.. well im putting my clutch and compensator back together. Thus, the motorcycle gets its top speed for which it is known. or 95-108Nm. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Henceforth, you must know how much torque each nuts and screws require. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). MPH at RPM 70-80 foot pounds, Front Axle nut Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Pistons and Cylinders The Fora platform includes forum software by XenForo. 0000028181 00000 n When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?".

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harley clutch torque specs